This is fine when you have a solid roof, but in our case we want to fit our rack to the fibre glass pop roof, which is strong but shouldn’t be overloaded. perusing the web for a couple of hours and trolling YouTube for instructional videos) we still were at a loss for how we were going to construct and install a roof rack. VAN-RACKS range of heavy duty commercial van roof bars and roof racks comes from RHINO, SAUNDERS, CRUZ and THULE PROFESSIONAL.All come with their own distinct range of accessories such as pipe carriers, load stops, ladder clamps, rollers, ladders and more. There are a lot of different options for expedition roof racks, but unless you intend fitting a roof tent, then you probably don’t need to carry more than 50 to 100kgs. Your email address will not be published. As the solar panels were to be a permanent feature of the van, making a roof rack that would be permanently attached to the car wasn’t a problem. This will help support the weight instead of one long piece of steel. Deciding on flooring in a van is difficult. All of these things must be considered when determining how to design the roof rack. Roof rails are a handy addition to any Sprinter but not all vans were ordered with the rails factory installed. Highland 2006200 Black Heavy-Duty Bar Carrier. Sign up to get the latest stories, tips, and information on van life, travel destinations, and more…. Sprinter Van DIY $200 Roof Rack and Deck | Vanlife Hack. Much less than many of the other offerings available. The fittings are removeable and reconfigurable, so are very versatile. If you are extending the roof rack to the front of the van, consider adding a tee bracket in the middle. These days, it’s rare to find a converted van without some form of rack mounted to the top. Having removed the feet, I needed a method to mount it. For our solar panels, we used U-bolt to secure them to the round pipe. 48. DIY Unistrut – Superstrut – Powerstrut DIY Van Roof Rack. While there are plenty of options for standard cars and SUVs, finding one for a high fiberglass topped conversion van was little more difficult. The previous MMM car – a 2004 Subaru Impreza wagon. The front one however, I kept as it provides protection for the solar panel, lifting overhanging branches over the edge of the panel. The Mounting uprights are 8″ X 2″ extra wide base and a total possible height of 29″ from base to top of endcap. Here is a roof rack i build from a ladder and some roof rails i didn't use. Eighteen months later, we quit our day jobs in search of a more nomadic life style. Take some time to align them correctly before drilling holes and you won’t have a set in the wrong place…… . FREE Shipping. To secure the cargo, I bolted on a set of Unwin cargo tracks from eBay again and bought a selection of cargo ring fittings. Set the assembled rack atop the vehicle. 144" Vans come with 6 mounting brackets, 4 crossbars, and all hardware needed to install the rack to your van. The rack holds three adjustable solar pan The rack is incredibly lightweight and easy to assemble. Simply screw together the poles with the tees with the flanges and viola! Thule Roof Rack Gutter Mount Foot Pack. I'll measure this am. Drilling the roof rail. I've got about $400 in it. Using a flat head screw driver, assemble the roof rails to the top of the car by sxrewing the side rails and the cross bars together. Now you can play around with the configuration. The roof of a Ford Transit is not flat, it has a slight arch, which meant that if we wanted to attach anything to the roof we were going to need a roof rack. I wanted a solar panel and somewhere to store either another spare wheel or several cargo boxes, dry bags, etc. The unit mounts securely to the roof of a car or SUV. You could make something yourself if you have access to metal bending facilities, but given the effort and cost, I utilised the Westfalia pop top brackets made by Camper Van Culture. Steel has always been a popular DIY roof-rack option, as it is easy to acquire and relatively inexpensive. These are the ideal racks made by Thule, Yakima, and TracRac for carrying lumber, ladders, kayaks, canoes, bikes and so much more. We hope, through our wanderings, to inspire you, to travel, to explore and to get out there and experience the world. But, firstly I would throw away the feet, they’re ok but on a wide campervan roof they are at the limit of their reach and I found they sagged quite badly. The Vantech H1 system uses 2″ X 1″ rectangular bars. Excluding our solar panels our DIY van roof rack cost us £251.98 inc vat. Rhino-Rack RTS523 Sprinter Van Roof Tracks for 144″ Sprinters The kit includes two, 113 1/4″ extruded aluminum tracks, black plastic end caps, and all the mounting hardware. . Thank you for your support! I cannot tell you the number of times, we started a project only to find out that we did not have all the pieces. Recently we met with Joe and Erin Bacon. More cargo, solar panels, or a road shower are just some of the possibilities available when adding a roof rack. This post is going to show you how YOU can make your own pressurized, roof rack solar shower for your vehicle. For our solar panels, we used U-bolt to secure them to the round pipe. 462. ... Then, you can just use straps or bungees to attach the rack to the car/van, and leave those attached as long as you need the rack in place. I do not load or unload unless it’s fully down on the gutters. Below is a How-To article on installing the factory roof rails so you can mount any number of items to your roof. This homemade roof rack system cost only $50. I then bolted the roof rack through a set of roof bars, just like normal cars use. Maybe a smidgen shorter. Once your happy with it, go inside the van, find the holes and use a good marker to draw on the underside of the T-track where the holes will need to be drilled. They are bolted through the fibreglass and have beefy spreader plates on the inside and stainless steel fittings. Plus it’s exactly how I wanted it. This step requires two people. We needed to design a DIY van roof rack, from cheap materials available from the hardware. Secondly, the structure is very light and the transverse bars at the front and rear of the rack don’t take being kneeled on by a 120kg man! Looking for more DIY conversion inspiration? AA-Racks Model X37 Heavy Duty Rain-Gutter Van Roof Rack Round Bar Three Bar Set Steel Matte White. A DIY Roof Rack: Make your Small Car Carry Big Stuff. I bolted through using stainless steel fittings and big washers, but you could use U bolts and bolt around the bars instead. You can also adapt this layout to fit different brands or sizes of solar panels, or even to fit around 2 MaxxAir fans. Sounds good right? For this DIY roof mount, you can find all the materials we used listed below and purchase them online in advance from Home Depot. Of course, what you really need is a solid safe and secure roof rack. 170" Vans come with 6 mounting brackets, 5 crossbars, and all hardware needed to install the rack to your van… Van Roof Racks Truck Roof Rack Truck Tent Truck Camper Roof Rails Roof Top Tent Jimny Suzuki Land Rover Discovery 2 Jeeps. We have a wide selection of Van and Truck Racks for most models of pickups and vans. There is nothing like getting halfway through your project and realizing you forgot something. Once all holes are drilled, it is now time to mount the roof rack. Ours are very heavy duty, but CVC have now produced a lighter version. The Completed DIY Van Roof Rack. The template indicates pre-drilled holes which can be used to drilled holes directly into the roof of the car. If you're looking for ways to add some extra storage to your car, these 10 easy DIY roof rack ideas are the way to go! SportRack Complete Roof Rack … More information... More ideas for you Pinterest. 4.5 out of 5 stars 131. We set out to try our hand at overlanding in a converted van (#vanlife). Wood can be the least expensive option to go if you're on a budget. With the screws fastened tightly, use silicon again to cover the tops of the screws. Mounting solar panels on our curved van roof was one of the more puzzling challenges we faced during our build. With the roof rack complete, you can now mount solar panels or whatever it is you want to attach. Roof rack brackets. Apr 4, 2019 - Sprinter Van DIY $200 Roof Rack and Deck | Vanlife Hack. The “U” cups the bar and is bolted into the solar panel itself. The design itself couldn’t be more simple. 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